Installing Engine One Man Job?

[gazza2008au]

i have ordered a replacement engine for my ZX7 i can remove the old engine by using a tie down supported by the frame but can the new engine be installed by 1 person as its pretty hard to get other people to give me a hand there always busy or uncontactable

[Jonno]

Straddle the frame (assuming tank and seat are removed) leg each side with strap over your shoulders from engine, jack and block of wood and have pry bars/ bolts ready to stick in the holes. Takes a few goes to get it right, be persistent

[JonW]

Or use a handy forklift...

[gazza2008au]

we got the engine in today my cousin came over to give me a hand he wanted to see how an engine went into a bike he rides my old R6 we used a car trolley jack to support the engine and hold it in place just one of the top mounting adjusters were seized and wouldnt budge how can i fix this? i have it soaking over night in WD-40

[tim]

Get this sorted?

[aardvark]

I out the engine into the RD on my own once. Put my back out and could barely walk for two weeks.

[gazza2008au]

yeah it was a 2 man job plus a trolley jack there is no way i could have done it alone the courier said the engine weighed 70kg when he dropped it off

[seiko1]

Get this bloke to give you a hand

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[Jonno]

yeah it was a 2 man job plus a trolley jack there is no way i could have done it alone the courier said the engine weighed 70kg when he dropped it off

I have seen Gos do this himself with an 750 engine into a full cradle frame, no jacks nothing other than the over the shoulder strap/rope method and me putting in a few bolts which I am sure he could have done himself.

I have used this method with a Holden red motor before and a trolley jack walking it in to a HQ and bolting it to the bell housing, remarkably easy if you do it right.

[MickLC]

I've done a ZX9R engine and a z650 engine by myself, just with a trolley jack and some lumps of wood....the ZX9R engine was heaps easier.

I out the engine into the RD on my own once. Put my back out and could barely walk for two weeks.

How? They weigh nothing!

[the kid]

I have taken a couple of 125 motors out . The Victa was by far the hardest .

[Jonno]

I've done a ZX9R engine and a z650 engine by myself, just with a trolley jack and some lumps of wood....the ZX9R engine was heaps easier.

I out the engine into the RD on my own once. Put my back out and could barely walk for two weeks.

How? They weigh nothing!

I bet it had something to do with shoe-horning it in

[aardvark]

I've done a ZX9R engine and a z650 engine by myself, just with a trolley jack and some lumps of wood....the ZX9R engine was heaps easier.

I put the engine into the RD on my own once. Put my back out and could barely walk for two weeks.

How? They weigh nothing!

I bet it had something to do with shoe-horning it in

har-bloody-har.

Mick, it involved me trying to hold the bike up, as it had fallen off of the rear stand, and refusing to let go of the engine.

[Strika]

For anyone with a beam frame. Lay the rolling chassis on some carpet or a rug or something soft if it is a road bike. Then slide the motor into the frame, slide in the bolts, then stand it up on it's wheels and tension the bolts up. I removed two motors and refitted one in the pits at Broadford in 05/05??? using this method. I have a bad back, so don't have the ability to lift much. This way, it's very little physical strength needed. Perfect for me!!