Just getting the gpx250 ready to be picked up, I thought i would give it a wash and noticed a bubble in the paint at the bottom of the tank.After pushing the bubble in i thought oh shit.
So i packed the 250 away and then noticed a petrol smell coming from the back and noticed petrol pouring out of the side.
Is there anything i can use to seal the tank? the hole after sanding it back is 20mm long and 5 mm wide.
Any help i dont want to buy a new tank since this bike is sold and just waiting for pick up.
Hole in tank!
- gpxpunk
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Hole in tank!
1987 GPX250R. memories
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr
- seiko1
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Re: Hole in tank!
I bought some of that two part resin crap that sets like steel from supercheap.
A mate said he had used that to fix a hole in his tank (car) and it has lasted years
A mate said he had used that to fix a hole in his tank (car) and it has lasted years

Policy - Find something simple.....and Complicate it!
- gpxpunk
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Re: Hole in tank!
oh ok its at supercheap. my brother suggested that stuff, but said it was at mca, i might head down to supercheap and see, cheers seiko1
1987 GPX250R. memories
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr
- seiko1
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Re: Hole in tank!
Probably get it at any outo or hardwaregpxpunk wrote:oh ok its at supercheap. my brother suggested that stuff, but said it was at mca, i might head down to supercheap and see, cheers seiko1
Policy - Find something simple.....and Complicate it!
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Re: Hole in tank!
It sounds like the tank is stuffed . Don't use the stuff from supper cheap it wont last long and you will have one unhappy customer. the only stuff to use is DEVCON 2 part mix not cheap cost a round $125 you can get it from engineering suppliers. Idid the seams on my old zzr600 tank must be clean and dry
- seiko1
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Re: Hole in tank!
Whats the Devcon 2 stuff?Head_Mechanic wrote:It sounds like the tank is stuffed . Don't use the stuff from supper cheap it wont last long and you will have one unhappy customer. the only stuff to use is DEVCON 2 part mix not cheap cost a round $125 you can get it from engineering suppliers. Idid the seams on my old zzr600 tank must be clean and dry
How's does it differ?
Always on the lookout for better stuff

Policy - Find something simple.....and Complicate it!
- Gosling1
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Re: Hole in tank!
Devcon is like an aluminium epoxy putty - its great stuff IF you can find a supplier. I searched high and low years ago when living in Newcastle - you would think with all the engineering shops up there, it would be easy to find. Well there was only 1 place that had it, and that was this crusty old engineer who had a business running out of his shed !
I used it to repair some poor base gasket sealing services on a 2-stroke motor. Some numbnuts had used a screwdriver to lever the barrels off, so there were some big gouges in the gasket area.....Devcon did a great job fixing these.
gpxpunk - you can get some normal tank-repair epoxy 2-part stuff from Supacheap, this will be fine for your small repair. But you will still have to paint the repaired area...

I used it to repair some poor base gasket sealing services on a 2-stroke motor. Some numbnuts had used a screwdriver to lever the barrels off, so there were some big gouges in the gasket area.....Devcon did a great job fixing these.
gpxpunk - you can get some normal tank-repair epoxy 2-part stuff from Supacheap, this will be fine for your small repair. But you will still have to paint the repaired area...

".....shut the gate on this one Maxie......it's the ducks guts !!............."
- gpxpunk
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Re: Hole in tank!
Gosling1 wrote:
gpxpunk - you can get some normal tank-repair epoxy 2-part stuff from Supacheap, this will be fine for your small repair. But you will still have to paint the repaired area...
cheers gosling1, yeah my brother suggested the 2 part tank repair since he has used it on 2 previous tank repairs and had no problems with it.
tank is already sanded and preped for the 2 part repair kit. will pick some up through the week and attack it next week end. i had to fix some dents on it anyways from previous owners so i thought what the hell ill srespray it for her.
1987 GPX250R. memories
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr
2002 ZX7R . sold!!!!
I want My 7r BACK!!!!!!! Grrrrrr