Project KH500 triple resto....
- Kev
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Re: Project KH500 triple resto....
Holy crap, you don't muck around do you Dave. They look good, nice and shinny. Just out of curiosity, what type of black would you have them powder coated in if it was a concourse resto?
- kawadave
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Re: Project KH500 triple resto....
If it was concourse Kev...probably satin black spray paint.
There is also a satin black powder coat available...as well as many different colors to choose from.
The gloss is easier to maintain,and in my opinion looks great.
There is also a satin black powder coat available...as well as many different colors to choose from.
The gloss is easier to maintain,and in my opinion looks great.

Don't knock my turbo lag - it gives your naturally aspirated a chance..
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- kawadave
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Re: Project KH500 triple resto....
Question for those in the know.
Are carb pods a pain in the arse to set up right on triples....as I know 4 strokes can be ?

Are carb pods a pain in the arse to set up right on triples....as I know 4 strokes can be ?
Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
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2013 Motogp tipping champ.
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80 Z1R Mk11
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Re: Project KH500 triple resto....
so for future referance Dave what color black would be used,ebony black or just a black gloss ?
- kawadave
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Re: Project KH500 triple resto....
Good question Garry.......I don't think there's any variation in the color black....or if blacks a color at all?. 

Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
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- Gosling1
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Re: Project KH500 triple resto....
looks great so far Dave
your local blaster/powdercoater must love your business ....
Lots of different blacks - ask any bike painter. My local powdercoater does a great semi-gloss black, but there are a few options available.
Carbies - pretty easy on the 2T bikes mate. Easier if you use full foam K&N filters. Tapered pod filters are OK and easy enough to set up. Overall they just need to jetted richer, especially when using chambers. The most important thing with these triples and the carbs is balance - they must be balanced properly.
Stu - I don't have a factory manual for the S1 250, just a Clymer.


Lots of different blacks - ask any bike painter. My local powdercoater does a great semi-gloss black, but there are a few options available.
Carbies - pretty easy on the 2T bikes mate. Easier if you use full foam K&N filters. Tapered pod filters are OK and easy enough to set up. Overall they just need to jetted richer, especially when using chambers. The most important thing with these triples and the carbs is balance - they must be balanced properly.
Stu - I don't have a factory manual for the S1 250, just a Clymer.

".....shut the gate on this one Maxie......it's the ducks guts !!............."
- the kid
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Re: Project KH500 triple resto....
As Kev said .. FMD you don't muck around
Great work . looking forward to more .

Great work . looking forward to more .
Ummmm let me see
- dickfaber
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Re: Project KH500 triple resto....
dickfaber wrote:try this
http://3cyl.com/mraxl/
did anyone have a look at this link?
I am a bilingual illiterate; i can't read or write in two different languages
- kawadave
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Re: Project KH500 triple resto....
Yes mate thank you.....but you can't open anything on the page via the link..dickfaber wrote:dickfaber wrote:try this
http://3cyl.com/mraxl/
did anyone have a look at this link?

But was able to find the site, and there's some great info in it.
http://kawtriple.com/mraxl/
Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
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- kawadave
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Re: Project KH500 triple resto....
Now that I'm incapacitated ......
after accidentally kicking the hydraulic floor jack........dislocating my second toe from the big one, and bending it at a right angle.
Had it sorted after spending 5 hours at the hospital having x-rays...and a local anesthetic ,"which hurt like buggery" BTW
..then had it pulled straight.
Anyway not walking real well ATM...but did manage to refurb the gauge pods.
Before........................

And after.....................


Had it sorted after spending 5 hours at the hospital having x-rays...and a local anesthetic ,"which hurt like buggery" BTW

Anyway not walking real well ATM...but did manage to refurb the gauge pods.
Before........................

And after.....................

Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
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Re: Project KH500 triple resto....
Bloody queenslander ! wasnt wearing thongs by any chance Dave? if not you mustve gave her a good kick
Tell me Dave what is the secret to getting the faded plastic back to new, some kind off paint or some kind of polish ? and with the lettering what was used for that some kind of paint pen ? please tell

- kawadave
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Re: Project KH500 triple resto....
I wasn't wearing my Japanese riding boots Gary...
..and it happened at a panel shop I was working at.
Plastics come a treat using any old spray on furniture polish.
The gauge center on this was easy...painted it with PJ1,then baked in the oven.
Because the lettering is raised...I just ran a small nail file over the top,then clear a coat to finish.


Plastics come a treat using any old spray on furniture polish.
The gauge center on this was easy...painted it with PJ1,then baked in the oven.
Because the lettering is raised...I just ran a small nail file over the top,then clear a coat to finish.

Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
Re: Project KH500 triple resto....
Mate that's stunning, inspirational in fact - awesome thread Dave, enjoying every post! I'm off to grab some spray on furniture polish
GPZ1100 B2
- funky
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Re: Project KH500 triple resto....
Shit you must be in with the powder coater, Bloody quick turnaround. 

06 ZX10R Green
93 ZXR750 Green
93 ZXR750 Green
- kawadave
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Re: Project KH500 triple resto....
Nothing much to show today....spent all weekend on the bench grinder wire wheel cleaning bits and peices then covering them with Lanolin.
Have a shit load of parts coming from the USA..my credit card is running hot
.
Fork tube inners,fork seals,progressive springs,seat cover,switch blocks,mirrors,carb kit,head light and rims,m/c kit,gasket set,replica rear shocks,shiny new bolts and washers,wheel and head stem bearings as well as other miscellaneous bits and pieces.

Have a shit load of parts coming from the USA..my credit card is running hot

Fork tube inners,fork seals,progressive springs,seat cover,switch blocks,mirrors,carb kit,head light and rims,m/c kit,gasket set,replica rear shocks,shiny new bolts and washers,wheel and head stem bearings as well as other miscellaneous bits and pieces.
Don't knock my turbo lag - it gives your naturally aspirated a chance..
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro
2013 Motogp tipping champ.
83 GPZ 750 Turbo
78 Z1R 1000
80 Z1R Mk11
07 ZRX 1200r
83 GSX1000sd Katana
https://www.youtube.com/user/htmonaro