Cheap Head Job Turns into Expensive Head Job
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Cheap Head Job Turns into Expensive Head Job
i called up a shop out west of sydney this morning after seeing the prices on valves in the USA it was going to set me back $500 alone for parts i called a shop and they said $500 we will install new valves,guides,labour i thought u beauty i dropped in there to drop off the head while i was there i asked how much will it cost to bolt down the head he said 3 hours labour and the cost of gaskets now im not stupid but 4-6 bolts and timing shouldnt take 3 hours am i being ripped off? he wants another $400 to bolt the head on and set the timing nothing more done and does anyone know of any mechanics working on older bikes around sydney?
cheers
cheers
- Kermit
- KSRC Contributor
- Posts: 1651
- Joined: Sat Apr 17, 2010 6:35 pm
- Bike: ZX6R
- State: New South Wales
- Location: Sydney
Re: Cheap Head Job Turns into Expensive Head Job
My head hurts after reading that, throw in coma's and fullstops; they are free!
Try the forum sponsor, allfixed automotive over in castle hill.
Try the forum sponsor, allfixed automotive over in castle hill.
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
the forum sponsor isnt answering the phone i just called up to cancel getting the head done i found a bloke with a complete running engine delivered for $750 so i might go with that option unless someone thinks i shouldnt?
- Glen
- VIP MEMBER
- Posts: 7268
- Joined: Mon Apr 18, 2005 10:30 am
- Bike: ZRX
- State: New South Wales
- Location: Kellyville
Re: Cheap Head Job Turns into Expensive Head Job
Glen could be one up today and flat out. He's moving around the corner but he's still in the old place. Maybe give him another call.
It's really all about standing around drinking Dave's beer.
2008 ZRX1200 Greeeeen Roadie
2016 KTM Superduke 1290 Oraaaaange
2016 Seadoo RXTX300
Too many toys.......work is getting in the way!!!!
2008 ZRX1200 Greeeeen Roadie
2016 KTM Superduke 1290 Oraaaaange
2016 Seadoo RXTX300
Too many toys.......work is getting in the way!!!!
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
ok i got told today my cylinder head is no good its unrepairable i went to a sydney motorcycle shop yesterday and ordered the head gasket and another gasket i paid the full amount i called up today to ask if i could get a refund and explained what happen there saying sorry no refund the parts have been ordered even though the shop does not have the parts in yet so i need a little help here
is he just trying to keep my money or can they give me a refund? i might have just sunk $120 into gaskets i dont need
is he just trying to keep my money or can they give me a refund? i might have just sunk $120 into gaskets i dont need

- Blurr
- Apprentice Post Whore :-)
- Posts: 7246
- Joined: Wed Apr 02, 2008 10:31 pm
- Bike: ZX10R
- State: New South Wales
- Location: Stockton
Re: Cheap Head Job Turns into Expensive Head Job
Mate if he has ordered the parts in esp for 'YOU' then yes you should have to pay for them. Why should he be out of pocket. If he cant cancel from a supplier (usually cant and if you do you at least pay a restocking fee and shipping costs) again which should be absorbed by the person requesting them.
Allfixed is in the middle of a big move. He will be back on line mid next week. I can also guarrenttee that if he quoted a price he is not ripping you off. It is really not his style and he really does pride himself on his knowledge and doing the best thing by his customers. Have a chat with him and it wont take you long to figure out that I am spot on and he top honest bloke
Allfixed is in the middle of a big move. He will be back on line mid next week. I can also guarrenttee that if he quoted a price he is not ripping you off. It is really not his style and he really does pride himself on his knowledge and doing the best thing by his customers. Have a chat with him and it wont take you long to figure out that I am spot on and he top honest bloke

Chariot of Fury 50cc 2stroke Race bike
Team Gumby in red
SAM & SRT Survived
Team Gumby in red
SAM & SRT Survived
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
i got in contact with Allfixed but i wasnt home to receive his call on a quote to do the job i ended up asking the other mechanic to pull the head apart and he said its not repairable and i cant find a head anywhere
do these valve seals look unrepairable to you?
as for the bike shop i paid the full amount for the gaskets $120 for 2 gaskets fair enough if he said we need to take a restocking fee i would have been happy i called earlier today he said call back this afternoon when i called back this afternoon he said to late its already ordered what was the point me calling back?

as for the bike shop i paid the full amount for the gaskets $120 for 2 gaskets fair enough if he said we need to take a restocking fee i would have been happy i called earlier today he said call back this afternoon when i called back this afternoon he said to late its already ordered what was the point me calling back?
- Attachments
-
- Picture 559.jpg (229.12 KiB) Viewed 1392 times
-
- Picture 560.jpg (223.55 KiB) Viewed 1392 times
- robracer
- VIP MEMBER
- Posts: 15251
- Joined: Thu Feb 24, 2005 8:23 pm
- Bike: ZX6R
- State: New South Wales
- Location: Port Macquarie
Re: Cheap Head Job Turns into Expensive Head Job
That head could be cleaned up & valve seats recut...... nothing hard about that!
what are they saying cant be repaired? is the head cracked?
Did they go into detail
what are they saying cant be repaired? is the head cracked?
Did they go into detail

- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
yeah he said around the valve seals were pitted and it wouldnt be repairable do u think he under quote me $500 for a complete 16 valve job plus labour and everything else to do the job than realized it was going to cost a lot more?
Re: Cheap Head Job Turns into Expensive Head Job
Ok looking at those pics those valve seats could be cleaned and recut and ground quite easily and even if the seats are cactus any decent fitting and turning workshop will be able to remove the old seat inserts and replace, cut and grind to spec no worries, now a days only time a head is beyond repair is if it is very badly warped, even cracks can be stitched!
2005 BMW R1200RT
2012 ZX6R
2012 ZX6R
- robracer
- VIP MEMBER
- Posts: 15251
- Joined: Thu Feb 24, 2005 8:23 pm
- Bike: ZX6R
- State: New South Wales
- Location: Port Macquarie
Re: Cheap Head Job Turns into Expensive Head Job
Don't know about the cost but he sounds like a cock head saying its unrepairable
I have had Z1100 heads in much worse condition cleaned up cut & lapped for titanium valves.
Hydroblasting is the first step as it does not effect the tolerances: See my mate Col http://www.campbellclassicmotorcycles.c ... asting.htm
then its off to the head shop..... bypass the cock head & do the work yourself, well at least the legwork,
as he is only going to farm out the head anyway.
I have had Z1100 heads in much worse condition cleaned up cut & lapped for titanium valves.
Hydroblasting is the first step as it does not effect the tolerances: See my mate Col http://www.campbellclassicmotorcycles.c ... asting.htm
then its off to the head shop..... bypass the cock head & do the work yourself, well at least the legwork,
as he is only going to farm out the head anyway.
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
i just bought another engine from ebay for $750 delivered from a motorcycle wreckers in VIC the shop who said the head was unrepairable is mick dyer motorcycles in penrith i would still like to repair this engine if it isnt going to cost much as it would be a bonus when selling my bike to chuck in a full running engine with it i tried sourcing the vales from the USA just the valves alone totaled around $500 is there a cheaper option?
- smithy5
- VIP MEMBER
- Posts: 3467
- Joined: Wed Oct 15, 2008 11:37 am
- Bike: Scooter
- State: New South Wales
- Location: Kurrajong, NSW
Re: Cheap Head Job Turns into Expensive Head Job
Mick Dyer is a reputable repairer, and he probably meant it's not economically repairable as opposed to unrepairable....
as, like you have done, it would be cheaper to buy a whole motor from ebay....
I reckon..... have a liitle patience, let Glenn (Allfixed) get settled into his new workshop... Then take your head, new gaskets, ebay engine and the rest of your bike to him..... I would go with whatever options he gives you....
Then I would go home and give myself an uppercut for getting my abilities confused with my ambitions

as, like you have done, it would be cheaper to buy a whole motor from ebay....
I reckon..... have a liitle patience, let Glenn (Allfixed) get settled into his new workshop... Then take your head, new gaskets, ebay engine and the rest of your bike to him..... I would go with whatever options he gives you....
Then I would go home and give myself an uppercut for getting my abilities confused with my ambitions


2013 Triumph Thunderbird 1700 Storm
Suzuki 1300 LillBusa Ute
Serviced by Allfixed Automotive Castle Hill PH: (02) 9634 1455
SRT Survivor & Oficial Photographer
Suzuki 1300 LillBusa Ute
Serviced by Allfixed Automotive Castle Hill PH: (02) 9634 1455
SRT Survivor & Oficial Photographer
- gazza2008au
- KSRC Member
- Posts: 170
- Joined: Tue Sep 16, 2008 3:29 pm
- Bike: ZX7R
- State: New South Wales
Re: Cheap Head Job Turns into Expensive Head Job
yeah ive had two non running bikes fixed at mick dyers before but it was rare i came across the engine and i had only been told about it by the bloke i bought the bike from it didnt even come up in ebays completed auctions i tried alot of wreckers around sydney none had any 7's this old i used findapart 1 other shop in australia had an engine for $1500 so repairing this head would have been ideal i think the problem was they under quoted me as it was a price off the top of his head anyway the good thing now is i have a good engine coming and another good bottom end
the guy at the shop said the water caused the damage to the head can anyone see that damage? the picture shows to two leaking cylinders
the guy at the shop said the water caused the damage to the head can anyone see that damage? the picture shows to two leaking cylinders
- Attachments
-
- Picture 547.jpg (218.48 KiB) Viewed 1347 times
Re: Cheap Head Job Turns into Expensive Head Job
That head looks pretty carked to me, and in fairness, your head head bloke is pretty right in what he is saying. (It wouldn't be worth repairing or even guarantee a reasonable repair)
There are quite a few cracks, also there appears to be a fair bit of electrolysis corrosion in all the water jackets. I highlighted the areas for you to see.
You would have to be crazy to risk that casting on how deep all those areas of corrosion are, even to try welding the cracks you can see, let alone the ones you can't.


There are quite a few cracks, also there appears to be a fair bit of electrolysis corrosion in all the water jackets. I highlighted the areas for you to see.
You would have to be crazy to risk that casting on how deep all those areas of corrosion are, even to try welding the cracks you can see, let alone the ones you can't.

