ZX7R Problem. {meltdown pic added}

ZX2R, ZXR400, ZXR750, ZX6R, ZX7R, ZX9R & ZX12R & others.
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

ZX7R Problem. {meltdown pic added}

Post by gpxpunk »

Ok so been fixing the 7, getting it ready for to be re-registered. Replaced a few things, and now have a problem. First off, found there was a hole in radiator hose and had no coolant in the thing, so temp. fixed sqince have to wait a few weeks to get a new one or find one from a wrecker. found there was another hole in the hose that goes from the thermostat to the carbies, the little bowl thing with a filter in it { all fixed }. Replaced battery.

Ok statered her up and she was tapping bad, now talking to neville he said it was either the carbies are out of balance or the cam chain might be loose.

Anyway the PROBLEM! started her up and was just going to ride her around the park near my place and let her warm up {all good} put her in 1gear and then she died!!!!
She will not start now, no kick! no nothing. the battery is fine coz i tried to jump start her and same thing. When i hit the start button she makes a tick from near the fuse box under the seat and thats it (checked fuses in the fuse box and there fine. Checked the 30amp fuse to the side of the fuse box and fine), When i release the button there is a little spinning noise near the front of the bike. Im losed, i was thinking since she died when i put her in gear could it be the kill switch on the side stand (took it off and cleaned the bottom end). Other then that i have no idea.

?????

Any help would be greatly appreciated. :D :(
Last edited by gpxpunk on Thu Aug 06, 2009 11:41 am, edited 2 times in total.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
Disco
Team Monster
Posts: 3430
Joined: Fri May 02, 2008 5:52 pm
Bike: ZX6R
State: Please Select a State

Re: ZX7R problem.

Post by Disco »

Might be a shagged starter motor :shock: ....
Stopping=Crashing!
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

Re: ZX7R problem.

Post by gpxpunk »

DISCO wrote:Might be a shagged starter motor :shock: ....

yeah but why would it die straight after i drop it into 1st gear, We did think that from the sounds of it.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Bike: ZX14R
State: Victoria
Location: Geelong

Re: ZX7R problem.

Post by seiko1 »

Starter motor probably didn't disengage, jolt from putting her into gear may have sent a surge through
and blown the starter relay. :?
Pull the starter off might be stuck out
Last edited by seiko1 on Mon Jul 06, 2009 8:05 pm, edited 1 time in total.
Policy - Find something simple.....and Complicate it!
User avatar
timmyrocks
KSRC Contributor
KSRC Contributor
Posts: 2145
Joined: Wed Jan 16, 2008 3:45 pm
Bike: Other Kawi
State: New South Wales
Location: Western Sydney

Re: ZX7R problem.

Post by timmyrocks »

started soleniod??? that may be the ticking. as for why it died, did you have the side stand down.
is your clutch switch and sidestand switch working??
anyone can go fast in a straight line,,,,

Team Crash "09"

TE310 2011 Husqvarna trail bike :)
WR125 2004 Husqvarna :P
User avatar
Frank
KSRC Contributor
KSRC Contributor
Posts: 1432
Joined: Tue Jun 07, 2005 10:23 pm
Bike: ZX9R
State: New South Wales
Location: Shaggers Ridge, Sydney

Re: ZX7R problem.

Post by Frank »

Check your side stand switch, maybe?
GO THE BLUES
Life time member of PETA:-
PEOPLE for the EATING of TASTY ANIMALS
Member of SRT
1998 Kawasaki ZX9R Track Bike
2014 Nissan Navara
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

Re: ZX7R problem.

Post by gpxpunk »

yeah nah i had the stand up, as i said above. i pulled the lower half of the switch off and cleaned it and seems to be all good.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
User avatar
Wattie
VIP MEMBER
VIP MEMBER
Posts: 10041
Joined: Mon Oct 31, 2005 12:23 pm
Bike: ZX10R
State: New South Wales
Location: Bligh Park

Re: ZX7R problem.

Post by Wattie »

try sticking a paperclip in the side stand switch plug to complete the cirtcuit. i'd spemd 5 mins checkin thats right then an hour checking the starter motor.

but sounds like maybe the starter.
Wattie #55
ZX10R "The Crim"
ZX10R "Gumby"
Proudly Supported by Allfixed Automotive 9634 1455
sam & srt, survived
RGM, left a message
User avatar
timmyrocks
KSRC Contributor
KSRC Contributor
Posts: 2145
Joined: Wed Jan 16, 2008 3:45 pm
Bike: Other Kawi
State: New South Wales
Location: Western Sydney

Re: ZX7R problem.

Post by timmyrocks »

disconnect wires going to the side stand switch and bridge them.

although it should still start when you are in neutral,,,,,, neutral switch maby??? try starting it in neutral with the clutch in :kuda:
anyone can go fast in a straight line,,,,

Team Crash "09"

TE310 2011 Husqvarna trail bike :)
WR125 2004 Husqvarna :P
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

Re: ZX7R problem.

Post by gpxpunk »

ok tried starting with clutch in, in neutral & side stand up and nothing, same clicking, and spinning noise when i release the start button.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
User avatar
timmyrocks
KSRC Contributor
KSRC Contributor
Posts: 2145
Joined: Wed Jan 16, 2008 3:45 pm
Bike: Other Kawi
State: New South Wales
Location: Western Sydney

Re: ZX7R problem.

Post by timmyrocks »

spinning noise when you release the started??
anyone can go fast in a straight line,,,,

Team Crash "09"

TE310 2011 Husqvarna trail bike :)
WR125 2004 Husqvarna :P
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

Re: ZX7R problem.

Post by gpxpunk »

kawasaki250 wrote:spinning noise when you release the started??
to be honest i have no idea!! could be the alternator spinning. but it only makes the sound when i release the start button.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
User avatar
robracer
VIP MEMBER
VIP MEMBER
Posts: 15251
Joined: Thu Feb 24, 2005 8:23 pm
Bike: ZX6R
State: New South Wales
Location: Port Macquarie

Re: ZX7R problem.

Post by robracer »

Starter Sprag sounds farked, is it a crunching sound like metal against metal but a broken sound?
User avatar
gpxpunk
KSRC Contributor
KSRC Contributor
Posts: 2104
Joined: Tue Sep 16, 2008 6:29 pm
Bike: Don't have one
State: New South Wales
Location: Nowra
Contact:

Re: ZX7R problem.

Post by gpxpunk »

robracer wrote:Starter Sprag sounds farked, is it a crunching sound like metal against metal but a broken sound?
nah nothing like that, to be honest sound liked when the battery was dead. But there is still power since its a brand new battery, plus as i said i had already tried the jumper leads.
1987 GPX250R. memories
2002 ZX7R . sold!!!!

I want My 7r BACK!!!!!!! Grrrrrr
User avatar
timmyrocks
KSRC Contributor
KSRC Contributor
Posts: 2145
Joined: Wed Jan 16, 2008 3:45 pm
Bike: Other Kawi
State: New South Wales
Location: Western Sydney

Re: ZX7R problem.

Post by timmyrocks »

check elec connections mate.
tried clutch starting it????????????????
anyone can go fast in a straight line,,,,

Team Crash "09"

TE310 2011 Husqvarna trail bike :)
WR125 2004 Husqvarna :P
Post Reply