Clunky Transmission

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Clunky Transmission

Postby Peter » Wed Dec 17, 2008 8:54 pm

Does anyone on this forum own a 2003 to 2006 Z1000 that occasionally "clunks" into gear when changing from 1st to 2nd or 2nd to 3rd ??
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Re: Clunky Transmission

Postby 6maniac » Wed Dec 17, 2008 9:26 pm

Peter, a suggestion - put up your location and maybe a local KSRC member will pop around and check the bike out.
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If it's got wheels or tits, it's gonna give you trouble !
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Re: Clunky Transmission

Postby Peter » Thu Dec 18, 2008 6:58 am

Done
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Re: Clunky Transmission

Postby Saki » Fri Dec 19, 2008 8:14 am

Yes i own a 2003 Z1000. My Z is pretty clunky in gears also but then again so was my 10, 9 and 6 so it think its just a Kawa thing!
It is probbanly also a good sign as your bike has low Km's that your box will be tight still! :kuda: :kuda: hehehe
ZX-2R '88 -> ZX636 '06 -> ZX-9R '99 -> ZX-10R '04 -> Z1000 '03 -> ZX-10R '04 -> ZX-10R '08
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Re: Clunky Transmission

Postby devo » Fri Dec 19, 2008 8:59 am

Sometimes these are made worse from an incorrectly adjusted chain or cush drive rubbers are worn.
If your cush drive rubbers have to much play getan icecream container lid and cut out some shims to take up the slack.
Cheaper than buying new rubbers that will do the same thing anyway :roll:
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Re: Clunky Transmission

Postby Peter » Fri Dec 19, 2008 6:10 pm

Saki wrote:Yes i own a 2003 Z1000. My Z is pretty clunky in gears also but then again so was my 10, 9 and 6 so it think its just a Kawa thing!
It is probbanly also a good sign as your bike has low Km's that your box will be tight still! :kuda: :kuda: hehehe

Is your bike consistantly clunky through the gear changes Saki or does it only do it every now and then ?? Which gears does it clunk into and how often ??
Last edited by Peter on Fri Dec 19, 2008 6:14 pm, edited 2 times in total.
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Re: Clunky Transmission

Postby Peter » Fri Dec 19, 2008 6:12 pm

devo wrote:Sometimes these are made worse from an incorrectly adjusted chain or cush drive rubbers are worn.
If your cush drive rubbers have to much play getan icecream container lid and cut out some shims to take up the slack.
Cheaper than buying new rubbers that will do the same thing anyway :roll:

I doubt if it's the cush drive rubbers devo as it's only done 10,000km and I have adjusted the chain.
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Re: Clunky Transmission

Postby Sulli » Fri Dec 19, 2008 9:14 pm

What oil you running ??
Motul 5100 improves the gear change and false neutrals on most Kwakas :)
Nostradamus probably got it right
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Re: Clunky Transmission

Postby Saki » Sat Dec 20, 2008 12:08 pm

umm only real times i can recall clunking, is if i knock it into N at the lights, then click it into 1st again. Or, if i am warming the bike up rolling down the hill and knock it into 2nd, then it will knock, otherwise gearbox feels pretty tight and good chances like the other bikes. I assume g'box would be similar to something used in a ZX9 and my 9 gearbox was good too!
My Z has 21,000km's on it and i have Repsol race oil in mine. I've hit a few false neutrals, but thats cause i am being lazy!

If i was you and your concerned about it, do an oil change, not only got the g'box but also for your peice of mind for the motor! Even if they last owner said it was done, just change oil filter and put some good quality oil in, if its got 10,000k's on it, then should be safe to put synthetic in it also!
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Re: Clunky Transmission

Postby Peter » Sat Dec 20, 2008 2:59 pm

Hey Saki, you said earlier your bike is clunky in gear changes and now you say you can only remember it clunking from neutral to 1st ???? I have already changed the oil to Motul 5100. I took it for a 200km ride through the mountains today and the only time it clunked into 2nd gear was when I arrived in traffic on two seperate occasions. Otherwise it didn't even look like clunking and changed perfectly, so I think I just got a bit paranoid and all will be ok. Strangely, mine hardly ever clunks changing from neutral to 1st. Thanks for all the replys.
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Re: Clunky Transmission

Postby Saki » Sun Dec 21, 2008 4:47 pm

Yes sounds about right, sounds normal the clunking from N to 1st. Sounds like your bike could have still had some run in oil or a very old oil. Good quality, clean oil is what you need
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Re: Clunky Transmission

Postby Peter » Mon Dec 22, 2008 7:54 am

I give up.
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Re: Clunky Transmission

Postby Saki » Mon Dec 22, 2008 11:10 pm

Peter wrote:I give up.

Dont give up, u only just started!
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Re: Clunky Transmission

Postby hoffy » Mon Dec 22, 2008 11:44 pm

the 12 was pretty cluncky for the first 20 thou K's....she's silky smooth now at 40 thou k's, I think they take time to bed in right..

mind you into first there is still a massive clunck, thats just a kaw thing.
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Re: Clunky Transmission

Postby Peter » Tue Dec 23, 2008 7:56 am

Thanks Hoffy, Is spoke to a guy yesterday that owned a 2004 Z and his bike does the same thing as mine and he has never had a problem so all is good.
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