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Lost swing arm nut! NOW SLIPPING CLUTCH

Posted: Thu Dec 03, 2009 9:25 pm
by Whickle
As i was going over my bike tonight, in preparation for a trip to the big smoke tomorrow arvo, i noticed that my left swing arm nut was gone. :shock: :shock: :shock:

This might come as a supprise, but i noticed that the trip home from work was a little funny tonight. Bike felt like the back wheel was going in and out of alignment and sounded clunky. I was pretty spot on the money.... :(

Farqed if i know how it has come out :? Any one else had this problem?

Ill need to order the bits, does anyone know if you can buy the nut by itself or if you have to buy a whole new bolt and everything???

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 8:42 am
by Strika
They vibrate loose over time. Refit a new one and Loctite it. I have done 40,000klms on mine since I loctited it and it has not come undone again. The way to tell it's coming loose, is that you will see some grease appearing from around the bolt/nut. That tells you it's loose, grab an allen key and tighten!

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 10:14 am
by Whickle
Well, i just rang the local rip off merchant and got a price on the nut. $13. Not bad really, but there are none in the country and a 3-6 week wait. Big K think they have some on the way, but will not know for sure untill next week. So, at the absolute best, i might have the bike at the chrissy party. :? Otherwise, all riding is currently on hold :x

So, now im looking for parking in Sydney for this weekend. IM staying in the city, but cant park the car. :?

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 10:19 am
by Errol
This is a known problem with the ZRX.
I think mine happened @ around 12,000klm,s. I noticed it was not changing down gears properly under rear wheel braking or heavy engine braking, found nut was about 2 turn's from falling right off. This was the day after a major service where they ticked they had done a nut & bolt check, adjusted the chain & greased the swing arm, $600+ service. BULLSHIT.
Mines an '01 model, can't beleive they are still having the same problems after 7 yrs of production.
You would think Kawaski would take note of all the recurring problems listed on ZRXOA over the years.
Make sure you personally check your cam lobes too :x . The dealers have a hard time doing this because you actually have to remove the tappet cover, as opposed to just ticking the box that says Check & Adust Tappets.
End rant.

Just saw your new post about the lack of nuts @ Kawasaki, maybe try some wreckers, ZZR maybe the same even, not sure.

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 10:51 am
by Whickle
I have just ordered a new chain and sprocket also. The chain is worn enough in my oppinion to replace it, but the sprockets are still ok i think. Im a firm believer in changing something if its an unknown quantity but the sprockets do look ok. So do i change them or just do the chain???

I got that funny down cange feel yesterday also. I could also feel a massive amount of flex in the back end. Glad i took a good look at it last night......

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 1:46 pm
by Phil
Had the same problem on mine - nut didnt fall off though. I was like Errol and caught it just in time - after a loud clunk ;)

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 2:23 pm
by Strika
Whickle wrote:I have just ordered a new chain and sprocket also. The chain is worn enough in my oppinion to replace it, but the sprockets are still ok i think. Im a firm believer in changing something if its an unknown quantity but the sprockets do look ok. So do i change them or just do the chain???

I got that funny down cange feel yesterday also. I could also feel a massive amount of flex in the back end. Glad i took a good look at it last night......
Even though the sprockets might look ok, they will have worn slightly and will be a mismatch for the new chain. Better to change them at the same time, to avoid premature wear of your new expensive chain!!!! 8)

Re: Lost swing arm nut!!!!

Posted: Fri Dec 04, 2009 10:21 pm
by Whickle
That was my plan. Will get to it on my return from Sydney.

Any recommendations on a Kawasaki place in Sydney to order the part from? I may need it sent to Canberra. I have no faith in the local dealer unfortunately.....

Re: Lost swing arm nut!!!!

Posted: Sat Dec 05, 2009 6:03 am
by MickLC
Whickle wrote:... I have no faith in the local dealer unfortunately.....
I've never had a problem with them for genuine Kawasaki parts mate, even when they have to come from Japan they are always there within 15 working days every time.

Re: Lost swing arm nut!!!!

Posted: Sat Dec 05, 2009 8:42 pm
by TopCat
Are we talking about the 2 bolts at the back of the swinger that hold the settings in place?

Last year on the Tassie pilgramage the chain alignment was outta shape as I reached Tassie. Both bolts were tight but setting on one side had moved. Fucked if I could work out what happened.
Normally I torque these to Kwaka spec and they don't move.

Errol wrote:Make sure you personally check your cam lobes too :x . The dealers have a hard time doing this because you actually have to remove the tappet cover, as opposed to just ticking the box that says Check & Adust Tappets.
End rant.
Errols on the money here. Got my cam lobes hardened at 12,000, originals were pitted. Mama Kwaka paid for the cost. Seems it's a known issue.
TC

[ edit: correct speeling ]

Re: Lost swing arm nut!!!!

Posted: Sun Dec 06, 2009 8:59 am
by dilligaf
peter stevens in melb might be worth a call
http://www.peterstevens.com.au/

Re: Lost swing arm nut!!!!

Posted: Wed Dec 09, 2009 10:57 am
by Whickle
Well, the local guys have come through with the goods. :P Pick them up this arvo. Hope to get it back on the road tonight. 8)

Re: Lost swing arm nut!!!!

Posted: Wed Dec 09, 2009 3:42 pm
by rooster
If you are having trouble try Flywheels in Sydney good bunch of blokes :D

Re: Lost swing arm nut!!!!

Posted: Wed Dec 09, 2009 6:34 pm
by jonoZRX
Mick C wrote:I've never had a problem with them for genuine Kawasaki parts mate, even when they have to come from Japan they are always there within 15 working days every time.
When I was after a coil pack for the ZRX it was a 6 week backorder!

Re: Lost swing arm nut!!!!

Posted: Wed Dec 09, 2009 7:12 pm
by Gosling1
it gets worse with age. Half the shit for the Black Pearl is NLA !! you don't want to see that code against any part numbers.... :x