I can rebuild a car from the bottom up but still learning with the bike
Stator removal
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MrFaulty
- KSRC Member

- Posts: 215
- Joined: Wed Aug 20, 2008 1:06 pm
- Bike: ZX6R
- State: New South Wales
- Location: Newcastle
Stator removal
Is removing the Stator difficult? pull off fairing, disconnect wiring, undoe stator cover bolts and remove cover. What next.
I can rebuild a car from the bottom up but still learning with the bike
I can rebuild a car from the bottom up but still learning with the bike
- waynemorgan
- KSRC Contributor

- Posts: 1989
- Joined: Sun Aug 31, 2008 4:36 pm
- Bike: ZZR600
- State: New South Wales
- Location: Penrith NSW Australia
Re: Stator removal
On my GPZ and ZZR the stator is held in place by 3 screws - undo them and remove while making sure you've got the cable clear. Replace with a new / 2nd hand stator and refit 
I don't like the term insane - I prefer mentally hilarious!
- MrWasabi
- Team Kuda

- Posts: 2039
- Joined: Tue Feb 12, 2008 12:59 pm
- Bike: ZX6R
- State: New South Wales
- Location: Omicron Persei 8
Re: Stator removal
i had to remove the stator off my previous zx6 which was in an accident. My plan was to remove the busted cover and stator and replace with a new one.
My plan sort of came to a halt when i tried to remove the stator.
If yours is a 98 or older it will be held in place with a single bolt. the bolt came out just fine, but the stator was pretty much stuck on there.
You could try using a gear puller to remove it, but I tried with 3 different gear pullers, ranging from 2 claws to 4, but it wouldnt budge.
Ended up selling the wreck to Charlie (member of this forum) so if he sees this, i hope he can enlighten you on how he removed it.
My plan sort of came to a halt when i tried to remove the stator.
If yours is a 98 or older it will be held in place with a single bolt. the bolt came out just fine, but the stator was pretty much stuck on there.
You could try using a gear puller to remove it, but I tried with 3 different gear pullers, ranging from 2 claws to 4, but it wouldnt budge.
Ended up selling the wreck to Charlie (member of this forum) so if he sees this, i hope he can enlighten you on how he removed it.
http://www.sentechcomputers.com.auMistakes:
Learn from the mistakes of others. You won't live long enough to make all of them yourself.
- photomike666
- Apprentice Post Whore :-)

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Re: Stator removal
On the 10 the stator is bolted onto the stator cover, and is held to the cover with 4 bolts. It just takes a tug to remove due the magnets. Wiring may connect under the tank.
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07 ZX10R since new, tracky TBA, KX450F, 87 CR250 restoration, GT MTB - I've got serious thrill issues, dude
07 ZX10R since new, tracky TBA, KX450F, 87 CR250 restoration, GT MTB - I've got serious thrill issues, dude
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MrFaulty
- KSRC Member

- Posts: 215
- Joined: Wed Aug 20, 2008 1:06 pm
- Bike: ZX6R
- State: New South Wales
- Location: Newcastle
Re: Stator removal
Thanks everyone, sounds like a bit of pulling and it should be easy - famous last words maybe! 03 model
Just got to hope the 98 model at the wreckers fits
Just got to hope the 98 model at the wreckers fits
- MrWasabi
- Team Kuda

- Posts: 2039
- Joined: Tue Feb 12, 2008 12:59 pm
- Bike: ZX6R
- State: New South Wales
- Location: Omicron Persei 8
Re: Stator removal
ahh...sorry i misread what you were talking about. I was talking about the rotor previously (the magnetic round thing stuck to the engine)
the stator should pull off from the casing just fine as the guys have stated before. That was actually the easiest part to remove
the stator should pull off from the casing just fine as the guys have stated before. That was actually the easiest part to remove
http://www.sentechcomputers.com.auMistakes:
Learn from the mistakes of others. You won't live long enough to make all of them yourself.
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MrFaulty
- KSRC Member

- Posts: 215
- Joined: Wed Aug 20, 2008 1:06 pm
- Bike: ZX6R
- State: New South Wales
- Location: Newcastle
Re: Stator removal
Thanks everyone, easiest mechanical work I have ever done and it is obviously f#cked, one of the parts lookes encased incarbon! Now to order from the USofA (ebay) and sit back and wait 
- photomike666
- Apprentice Post Whore :-)

- Posts: 5956
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Re: Stator removal
Wreckers may be better, I got a cheap one from the states and it died in under a year. Turned out to be of Chinese origin
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07 ZX10R since new, tracky TBA, KX450F, 87 CR250 restoration, GT MTB - I've got serious thrill issues, dude
07 ZX10R since new, tracky TBA, KX450F, 87 CR250 restoration, GT MTB - I've got serious thrill issues, dude
- waynemorgan
- KSRC Contributor

- Posts: 1989
- Joined: Sun Aug 31, 2008 4:36 pm
- Bike: ZZR600
- State: New South Wales
- Location: Penrith NSW Australia
Re: Stator removal
I got mine from the wreckers too - they tested it there and said it was good. It's worked flawlessly since installing it.
I don't like the term insane - I prefer mentally hilarious!
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MrFaulty
- KSRC Member

- Posts: 215
- Joined: Wed Aug 20, 2008 1:06 pm
- Bike: ZX6R
- State: New South Wales
- Location: Newcastle
Re: Stator removal
Thanks. Might do some calling around - one wrecker in Melbourne wated $250 + postage. rewind = $250; new ex the states (maybe the chinese one? is $140 landed); new in Aus is $300. Uk has a second hand one for about $100 landed. Too many options!!
- Saki
- KSRC Contributor

- Posts: 2167
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- State: Western Australia
Re: Stator removal
pulling the stator of C2 ZX9 was easy as, few bolts and bam off..
ZX-2R '88 -> ZX636 '06 -> ZX-9R '99 -> ZX-10R '04 -> Z1000 '03 -> ZX-10R '04 -> ZX-10R '08
- Strika
- VIP MEMBER

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Re: Stator removal
Honda CBR954's, burn stators out with almost pinpoint accuracy at 50k's. A mate with one has done over 350,000klms on his,(now on 2nd or maybe 3rd motor). He has tried everything from o/s and ended up finding a yamaha or other brand which fitted and lasted a lot longer. His Chinese bought ones lasted about 30k.
"I hate to advocate drugs, alcohol, violence or insanity to anyone, but they've always worked for me" Hunter S. Thompson.
There are really only two questions in life. 1.Which way do i go? 2.What is the lap record?
There are really only two questions in life. 1.Which way do i go? 2.What is the lap record?