Track Bike rebuild - lots of pics

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Track Bike rebuild - lots of pics

Postby mercho » Sat Jul 03, 2010 4:31 pm

WARNING: Not a Kwaka ;)

Hey Guys,

Well as some of you know i binned my r6 (which at the time was my 2nd roadie/trackbike) at the last Oran Park Track Day, which made for a good excuse to turn it into a dedicated trackie!.

Bike is now pretty much finished ready for a track day at EC Next weekend. I have been taking a few pics as I go and thought some people might be interested to see the progression..

There are a few pics, so sorry in advance ;)

How the bike looked a couple of laps before the crash:

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After the crash: :shock:

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I lost the front end coming into turn 7, and it was just a lowside until the bike got launched off the ripple strip. The Damage List:

Damaged Fairings
Snapped both rearsets
Snapped handlebars/levers
Mangled Exhaust
Dented both sides of the tank
Buckled rear wheel
Broken brake reservoir
Snapped Fairing Stay
Rooted Tyres

Stripped:

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Kitted the bike out with new parts including vortex clipons, race rear sets and a micron pipe, as well astrack farings, and sent the rim away to be straightened...

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The painting process, a big thanks to my old man who did most of the work!!! Involved a lot of prep, and being on a budget with no real equipment we just used acrylic spray cans and kept the cost under $150 inc primers, fillers, bog sanding paper etc.. The fibreglass on the fairings were in pretty rubbish condition so required a lot of prep. Also had to strip the tank and fix the dents...

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The final product with some new dunlop a11 rubber:

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Excuse the filthy kwaka! :oops:

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Very happy with the results, and hopefully will be a while before having to do this again, touch wood! Learnt a lot about the bike in the process too which is good!

If any of you see me at EC on the weekend feel free to say hi ;)
Cheers,
Brad

07 zx10r SE - 99 r6

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Re: Track Bike rebuild - lots of pics

Postby waynemorgan » Sat Jul 03, 2010 4:35 pm

Well done Brad! Looks great - the prep work obviously paid off :)
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Re: Track Bike rebuild - lots of pics

Postby mercho » Sat Jul 03, 2010 4:39 pm

waynemorgan wrote:Well done Brad! Looks great - the prep work obviously paid off :)


Thanks mate, yeah it did! Bike isn't anywhere near perfect in the flesh, but it will do for a track bike ;)
Cheers,
Brad

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Re: Track Bike rebuild - lots of pics

Postby laidback » Sat Jul 03, 2010 5:14 pm

Good work mate. Much better to have a dedicated tracky.

Paint came up OK too although it would have looked better green and even better still if right brand... :kuda:
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Re: Track Bike rebuild - lots of pics

Postby mercho » Sat Jul 03, 2010 6:24 pm

haha yeah, kwaka green on a yammie is a sin though! Would love for it to be a kwaka though ;)
Cheers,
Brad

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Re: Track Bike rebuild - lots of pics

Postby leep » Sat Jul 03, 2010 10:00 pm

great work Brad, the colour has me thinking its missing the suzuki motoGP "rizla" stickers hahaha. awesome pics
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Re: Track Bike rebuild - lots of pics

Postby mercho » Sat Jul 03, 2010 10:11 pm

haha yeah it is very close to the rizla colour! Unintentional though!
Cheers,
Brad

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Re: Track Bike rebuild - lots of pics

Postby the kid » Sun Jul 04, 2010 6:01 am

Nice work Brad . Congrats to ya Dad too .
Ummmm let me see
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