06 ZX6R Transmission :(

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Re: 06 ZX6R Transmission :(

Postby Wattie » Sun Feb 09, 2014 2:54 pm

Coat your clutch plates in oil and put them in a zip lock bag to keep them moist.
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Sun Feb 09, 2014 9:17 pm

Wattie wrote:Coat your clutch plates in oil and put them in a zip lock bag to keep them moist.


Thanks for the tips mate
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Re: 06 ZX6R Transmission :(

Postby greenmeanie » Mon Feb 10, 2014 5:53 pm

Wattie wrote:Partshark


+1
Partshark is the only place to go for OEM Kawasaki Parts IMHO. :)
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Mon Feb 10, 2014 8:04 pm

Purchased the replacement parts and some additional gaskets (typical Kawasaki)

I saved about $100 buying from partshark...how long do I have to wait
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Re: 06 ZX6R Transmission :(

Postby Wattie » Tue Feb 11, 2014 7:07 am

A week?
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Re: 06 ZX6R Transmission :(

Postby greenmeanie » Tue Feb 11, 2014 5:56 pm

bjn_42 wrote:Purchased the replacement parts and some additional gaskets (typical Kawasaki)

I saved about $100 buying from partshark...how long do I have to wait


Around 10 days maybe a little longer depending if they get held up waiting on Kawasaki warehouse to send parts to them.
My last order was sent through FedEx & fully trackable.
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Thu Feb 20, 2014 12:19 pm

Parts just landed in NSW!!!!!!!

Cant wait to have it back together
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Sun Feb 23, 2014 7:46 pm

Finally got my parts...however I don't have the correct tool to torque the clutch hub nut to 135Nm . So now I might have to take half a day off work to get the mechanic to torque it and the springs to spec. I really don't want to have to wait till the weekend to finish this
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Wed Feb 26, 2014 12:37 pm

Got the mechanic to tighten the clutch hub nut to spec and I was getting so excited to put it all back together and ride in a few days....then the mechanic says "youre so close to 48k kms you may aswell do the shims now while the engine it out".

Dammit hes right. So looks like im doing that as well
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Re: 06 ZX6R Transmission :(

Postby Cwidova » Wed Feb 26, 2014 12:42 pm

bjn_42 wrote:Got the mechanic to tighten the clutch hub nut to spec and I was getting so excited to put it all back together and ride in a few days....then the mechanic says "youre so close to 48k kms you may aswell do the shims now while the engine it out".

Dammit hes right. So looks like im doing that as well

worth it while you are there....nothing worse than getting it all together then having to do it all after!!
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Thu Feb 27, 2014 12:11 pm

Does anyone know a good method for rotating the crank?

All of the how to guides seem to skip over this part?
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Re: 06 ZX6R Transmission :(

Postby Wattie » Thu Feb 27, 2014 2:48 pm

Take plugs out, select a gear and use countershaft to turn it. Should work
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Re: 06 ZX6R Transmission :(

Postby Wattie » Thu Feb 27, 2014 2:49 pm

Top gear is easiest.
Thats how I did it on my ktm. Except I left plug in.
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Re: 06 ZX6R Transmission :(

Postby bjn_42 » Sat Mar 01, 2014 2:07 pm

All done! Took about 1hour including reading the manual and a 'how to' guide. All clearances are good bar two exhaust that were out by ~.02mm but on the good side of out.

Time to reassemble!
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Re: 06 ZX6R Transmission :(

Postby robracer » Sat Mar 01, 2014 3:49 pm

Exciting! can it be done in a night? :lol: soon find out
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