ZZR1200 Top End Overhaul

ZZR 250, 600, 1100 & 1200

Re: ZZR1200 Top End Overhaul

Postby billwest » Mon Oct 16, 2017 9:56 am

Parts (head, barrels, pistons) are at Motorcycle Masters getting refurbished and cleaned up, new valve stem seals, valves lapped, valve seats inspected, light hone of the barrels (remove glazing), new rings.

I havetake the sump off, and cleaned up the oil pump filter screens. No metal, which is good, but bits of other junk (gasket goo). Next, I'm putting the sump back on, and when MM are ready, the engine block goes there for re-assembly.
Pics are on the Ulysses Perth site.
Don't ride as if you own the road.......
Ride as if you own the bike!

ZZR1200 ('02), FJR1300 ('19).
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Re: ZZR1200 Top End Overhaul

Postby Gosling1 » Mon Oct 16, 2017 8:07 pm

good to hear some more progress :)
".....shut the gate on this one Maxie......it's the ducks guts !!............."
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Re: ZZR1200 Top End Overhaul

Postby billwest » Mon Oct 16, 2017 8:33 pm

I'll get there. Motivation plays a part, and also what SWMBO wants me to do, since I work for her.
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Ride as if you own the bike!

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Re: ZZR1200 Top End Overhaul

Postby BrettZZR » Mon Oct 16, 2017 10:33 pm

Sleeping with the boss?!

(-&
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Re: ZZR1200 Top End Overhaul

Postby billwest » Mon Oct 16, 2017 10:38 pm

8)
Don't ride as if you own the road.......
Ride as if you own the bike!

ZZR1200 ('02), FJR1300 ('19).
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Re: ZZR1200 Top End Overhaul

Postby billwest » Tue Jan 16, 2018 7:30 pm

This ( last 2 pics in that post) was done by a workshop ..... Click


BTW, does anyone know how to route the overflow hose from radiator filler to overflow tank?
It is the only thing I can't remember. :shock:
Last edited by billwest on Wed Feb 06, 2019 1:02 pm, edited 1 time in total.
Don't ride as if you own the road.......
Ride as if you own the bike!

ZZR1200 ('02), FJR1300 ('19).
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Re: ZZR1200 Top End Overhaul

Postby billwest » Sat Jan 20, 2018 5:45 pm

Don't ride as if you own the road.......
Ride as if you own the bike!

ZZR1200 ('02), FJR1300 ('19).
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