ZZR250, ER6n & Z750S - Bodyworks and fiberworks

Bodywork Modification Discussion.

ZZR250, ER6n & Z750S - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:40 pm

Hi guys,
I'm from Malaysia. :D
I've bought new ZZR250 in 1994, ride it for 3 years before upgrade to ZZR1100 C1.
Own ZZR1100 for 6 years before let it go and buy back the old ZZR250 before decided to make it as a project bike.

Wanna share my ZZR250 bodyworks and fiberworks with all of you.
Yes, I do it by myself. ZZR250 is a good bike but quite outdated for me.
Therefore, I've take the innitiative to mode it as what I want.

I've been doing all these masterpiece since year 2007. Most of it using the scooter headlight.

The first project.

ZZR 250 mods to Nuovo S (scooter)headlight. I call it ZZR NoS.
Backpanel from Aprilia 125.

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Last edited by ShamZX11 on Sat Sep 25, 2010 5:13 am, edited 3 times in total.
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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:43 pm

Cloning for friends as well. Back panel from CBR 600 RR.

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:44 pm

Angel Eye... from car's sportlight...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:45 pm

Single seat anyone?

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:46 pm

Headlight from scooter CPI GTR...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:48 pm

Scooter Nova headlight...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:49 pm

Fitted with signals... scooter as well... locally called "Yamaha Ego"...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:50 pm

Finally had finish the side mirror modification... from scooter called "Modenas Karisma"...

Fender from scooter called "Nitro Grand 125"...


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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Tue Jun 15, 2010 8:53 pm

New Cannister and Petal Disks...

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Many more to go... STAY TUNED !!!
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Re: ZZR 250 - Bodyworks and fiberworks

Postby mike-s » Wed Jun 16, 2010 8:56 am

It looks both a bit of a mish-mash (because i know what it once looked like and its pretty different), and a well executed modification. Good job
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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Wed Jun 30, 2010 10:30 am

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Modify for my friend as well...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Wed Jun 30, 2010 10:34 am

Imagine that undertail exhaust fitted to my ZZR... hehehe... yes... from Honda CBR600RR model... toughest mode... dunno how to start in the beginning... well... you don't srat, you won't know...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Wed Jun 30, 2010 10:45 am

Finally, I've managed to modify the undertail exhaust.


Fairings dismantled for a modification preparation.

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Subframe and manifold been cut.

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Preparing the under tail exhaust and monoshock location.

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After 2 days struggling, this is the outcome.

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Modify the air filter, car type from Mitsubishi MIVEC engine... cut into half and add on the fiberglass technology... success...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Wed Jun 30, 2010 10:49 am

New tail based on Ninja 250R... Huh... so ugly...

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Re: ZZR 250 - Bodyworks and fiberworks

Postby ShamZX11 » Wed Jun 30, 2010 10:51 am

After finishing ... errmmm... Not that bad...

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