drilling a threaded hole into a triple clamp

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drilling a threaded hole into a triple clamp

Postby matchan » Wed Oct 07, 2009 9:33 pm

Yes, you read that right!

I need a threaded hole in my lower triple clamp, (track bike) I have no idea how to achieve this! Obviously drilling the hole is reasonably easy, but how to get it threaded to a particular size?

Cheers
Matt
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Re: drilling a threaded hole into a triple clamp

Postby Six Addict » Wed Oct 07, 2009 9:39 pm

Drill it then tap it? Isn't that what it's called? :? Knowing my record it's prolly not :roll:
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Re: drilling a threaded hole into a triple clamp

Postby 6maniac » Wed Oct 07, 2009 9:41 pm

Matt - what size bolt is it ?
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Re: drilling a threaded hole into a triple clamp

Postby matchan » Wed Oct 07, 2009 9:45 pm

damn, caught out, I think it's an M4 Ron, but I've not measured it yet.
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Re: drilling a threaded hole into a triple clamp

Postby 6maniac » Wed Oct 07, 2009 9:46 pm

Example - 6mm bolt = 5mm drilled hole, then a 6mm tap to thread the hole.
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Re: drilling a threaded hole into a triple clamp

Postby Ratmick » Wed Oct 07, 2009 9:48 pm

Obtain a Drill and Tapping chart and purchase the right size drill bit and tap would be the easiest method.

http://en.wikipedia.org/wiki/Tap_and_die

Tapping a hole in something and getting it right the first time may be a big ask, especially if the item you're trying it on is expensive or hard to remove. Blind holes are also harder than holes that are tapped right through. In both cases it may be a good idea to test your technique on some offcuts of alloy/whatever. If you have a mate/parent that has done it before it may also be useful to get them to show you how it's done.

If not there are plenty of 'how-to' guides on the net, so have a search on Google or Youtube. It's not difficult, although doing the job on something that is expensive, you only have one of, or something that belongs to someone else is a bit stressful :).

A few tips:
* Take it slowly.
* Use the right size tap for the drill and vice versa drill for tap.
* Use lubricant and reverse the threading every quarter to half a turn to break the swarf off.

HTH, Mick 8)
Last edited by Ratmick on Wed Oct 07, 2009 9:50 pm, edited 2 times in total.
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Re: drilling a threaded hole into a triple clamp

Postby 6maniac » Wed Oct 07, 2009 9:49 pm

I've spent over 40 years of my life riding bikes .... the rest of it, I wasted ..
If it's got wheels or tits, it's gonna give you trouble !
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Re: drilling a threaded hole into a triple clamp

Postby 6maniac » Wed Oct 07, 2009 9:51 pm

Or .... bring it up to Madkaw's and let the Team loose on it !! :twisted:
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Re: drilling a threaded hole into a triple clamp

Postby matchan » Wed Oct 07, 2009 9:51 pm

thanks Guys, at least I know what it's called now :o
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Re: drilling a threaded hole into a triple clamp

Postby MrWasabi » Wed Oct 07, 2009 11:48 pm

I'll swap you my trees Matt, mine already have 2 holes drilled out :)
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Re: drilling a threaded hole into a triple clamp

Postby badinov » Thu Oct 08, 2009 6:21 pm

Matt, I have a tap & die set if you need to borrow one !
You also need to check the "pitch" of the thread :kuda:
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Re: drilling a threaded hole into a triple clamp

Postby seiko1 » Thu Oct 08, 2009 10:40 pm

DO NOT USE OIL AS LUBE ON ALUMINIUM ALLOY!
Lube to be used on alloy must be preferably kero based as std oil has the opposite effect of lubricant.
8 yr's at Alcan taught me something :kuda:
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Re: drilling a threaded hole into a triple clamp

Postby matchan » Fri Oct 09, 2009 9:03 am

badinov wrote:Matt, I have a tap & die set if you need to borrow one !
You also need to check the "pitch" of the thread :kuda:


Thanks Bruce, I'll let you know by PM once I'm ready.

Thanks to all for the advice.

Cheers
Matt
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